£4000 composite road bikes made with frames worth just $30, says UCI chief. And as not made in Europe, they may be unsafe.
At last week's homologation presentation to journalists at the HQ of the Union Cycliste Internationale in Aigle, Switzerland, the UCI president Pat McQuaid was critical of lightweight pro-level frames made in China.
He said: "Most of the bikes available today, in the professional peloton, the frames are made in China, by a just a couple of plants.
"And they're turning out thousands and thousands of these carbon fibre or Kevlar or whatever frames, at a cost of maybe $30 or $40 a piece, and that same bike is ultimately being sold as a bike on the market for four or five or six thousand Euros.
"Our problem is, this initial frame, of twenty or thirty or forty dollars, where are the safety aspects? Where are the safety parameters in the making [of that frame]? That's something we're going to have to address with the industry as we move on. We have to bear in mind the safety aspect of the sport. There's a whole change that has happened which is making racing less safe and causing more crashes."
On the cost of high-end road frames sourced in China, McQuaid is out by a factor of at least ten.
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A US specifier told BikeBiz.com: "It costs about $375 for the naked frame out of the mold and about $75 for the fork. Once painted and ready, the frameset cost is closer to $500 for frame and fork. Frames with multiple colours and complicated paint masking will cost more."
McQuaid also said lightweight road bike frames made from composites were less safe than bikes made from steel:
"Bikes have become too light. They're hopping all over the place; they jump when they hit potholes or whatever. They don't have the same reactions as when we had the old steel bikes. If we continue to reduce the weight [of bikes, these problems] will increase.
"We have a concern that when bikes are involved in crashes, frames are splitting into two and three, and there will be lengths of carbon sticking into people."
The UCI's technical coordinator Julien Carron - appointed in October 2010 - echoed the UCI's president's fears about bikes made in China:
"Production is all in Asia, manufacturers have no control over the work there."
In fact, China has some of the most advanced composite factories in the world, employing highly-skilled, well-paid technicians and - at the top-end - producing frames of the highest quality. The carbon fibres used in the manufacture of composite products are all sourced in Asia.
The UCI's fear that Chinese composite factories produce questionable quality frames at low prices but which get huge mark-ups when made available as complete bikes in the West is totally wrong, US and UK specifiers have told BikeBiz.com.
After watching Pat McQuaid in the 'homologation for beginners' video below, Tim Jackson of the US said: "The UCI is heading ramrod into a wall of denial and arrogance."
The UCI's minimum weight of 6.8kg for complete road bikes can now be breached easily, thanks to widespread use of composites, a scenario not considered when the weight limit was put in place.
The UCI has intimated it would consider reducing the weight limit if manufacturers were able to certify that their lightweight frames and components were safe. When BikeBiz.com reported this last week, websites such as VeloNews.com followed up on the story and the UCI was on the receiving end of positive write-ups for a change.
The certification program would have to be independent, said Carron (seen in this video of his presentation to journalists last week).
"We need to define what are the tests and then ask manufacturers to follow these tests. After they send us a report, we will know the equipment is safe, then we will be able to remove the [weight] rule."
The current EU and American standards are not tough enough, claims Carron. He would want independent lab testing at DIN Plus standards as a bare minimum. Labs such as Velotech in Germany have been "bicycle torture chambers" for many years and can test to well above DIN Plus standards.
But the UCI won't be rushing into reducing the famous 6.8kg weight limit and still seems philosophically opposed to lighter bikes.
Carron feels the desire for lightweight bikes isn't engineer-led, it's marketing driven: "If we talk to engineers at manufacturers they don't want to change [the weight limit] at all, but if we talk to the marketing side [at manufacturers] they want to reduce the weight. It's a marketing thing. Customers want lighter frames. Engineers say 'don't change [the weight limit], it's too dangerous."
At the beginning of the Tour de France the UCI was embroiled in yet another regulations battle. UCI commissaires at the team time trial on the second day of the Tour de France used a measuring jig to check that bike saddles were compliant with UCI rule 1.3.012 which states that “the saddle support shall be horizontal”. This rule is rarely enforced because riders usually have personal preferences on saddle angles, for safety and for comfort.
On Velonews.com, former pro team mechanic Nick Legan said: "Does the UCI flip through its rulebook, searching for poorly written rules, and decide to enforce them randomly at events? It does seem to be a case of bullying, asserting authority simply because it can.”















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5 comments
What a plonker!! It's somewhat worrying how an organisation that is making the regulations has no idea of the manufacturing costs, R&D etc undertaken by these factories. If the quality and experience was not there in the china factories the big brands would not be sourcing form them! That said there are some smaller China carbon producers that really are rubbish but they will generally be selling out direct through Ebay or to smaller brands who have not done their research!
Andy Easterbrook Jul 5th 2011 at 11:48AM
0 0This just goes to show what out-of-date, blinkered and ill informed morons the UCI really are. Does he really think manufacturers are not testing these frames to at least the same standards as other materials? Thank God most of the industry can by-pass these dinosaurs and get on with innovating and pushing materials and manufacturing technology. "They don't have the same reactions as when we had the old steel bikes" - eeeh it were all fields round here when I was a lad! Perhaps if he took his nose off the tarmac for a second and visited an MTB World Cup race and saw what potential the material really has. But then again the further away he is, the better!
Dickon Hepworth Jul 5th 2011 at 4:09PM
0 0Question - Is the UCI affiliated to FIFA? Personally I believe they are as they have a great deal in common i.e. a combined IQ of less than 10.
Alan Bush Jul 5th 2011 at 6:42PM
0 0Seems to me, as a highly qualified engineer of 25 yrs experience working with steel, aluminium, titanium and carbon fiber currently within bicycle design & manufacture- and is in contact with one of the top CFC manufacturers over there- that the artical is a muddle. Firstly: "Our problem is, this initial frame, of twenty or thirty or forty dollars, sport..... There's a whole change that has happened which is making racing less safe and causing more crashes." A US specifier told BikeBiz.com: "It costs about $375 for the naked frame... Once painted and ready, the frameset cost is closer to $500 for frame and fork." This is about what i have to pay for a frame so i can further validate this cost. However the specifier seems to be talking about the charge the manufacturer makes per frame- the UCI guy was talking about the actual manufacturing costs which are much less than the purchase charge! The average skilled worker in China where they are made, is approx $250 a month which equates to $10 per day. A skilled asian worker can often make a frame in a working day- they work hard and efficiently. The materials are cheap esp when bought in the bulk that the frame makers buy them in, say $15 per frame. Then theres the overheads so double what you already have and you still only have a per frame manufacturing cost of $50. Development costs are spread over the many thousands of frames that they make so double it again and you still have a very large profit margin. I think all parties involved in the financial discussion should check their facts!! This is bourn out by the vast profits that these companies are making- look them up it is on the net. The main point is the article contributers appear unable to differentiate between the two and tried to compare one figure with the other to create conflict. Next the testing: The the UCI is correct in that these testing procedures- the torture chambers as they are refered to- are derived for testing homogenious material structures i.e. metals! CFC products should not be tested in the same way so new CFC specific testing systems do indeed need to be developed- however even the aviation industry is having problems with that. Also it is simple human nature that if a frame is to be sent to an independant lab for testing the very greatest care will be taken during it's manufacture, care above and beyond that taken generaly, thus the test results reflect the potential of the design and not always the reality of the mass produced product. The fact that 99% of the products are good and safe for many miles means nothing to the poor riders who suffer serious injury due to the few failures under normal loading conditions. Also due to it's very nature CFC will always have a degree of unpredicaability- at present there are NO RELIABLE methods of predicting a CFC components fatigue unlike for metals which can be calculated down to the nth degree. Tim Jackson of the US said: "The UCI is heading ramrod into a wall of denial and arrogance."- This statement seems to be misinterpreted or miss quoted since what Tim Jackson's words are actually saying is that those people who are in opposition to the UCI are going to be in denial and arrogent which implies that Tim Jackson agrees with the UCI. Otherwise it should read ".....into becoming a wall of denial......" Finally the statement that these proposed changes are marketing driven is I believe absolutely the case, no decent engineer would want to push the envalope of safety on consumer products- racing (as in actual competion) bikes yes- after all nobody in their right mind would want to drive around the commuting roads in an F1 car, a death trap in motion on the roads. But this is the principle that most punters will buy super light CFC bikes on! Unfortunately the UCI have, for once, got the right concerns but have gone headlong into the problem without thinking the presentation of the argument and it's implications through properly, and the knee jerk reaction of punters and other industry people (who have financial gain from making lighter bikes) merely serves to increase confusion and stir up emotions!
Paul Southam Jul 6th 2011 at 11:51AM
0 0When have carbon "parts" ever cut someone in a crash? When have carbon bikes bounced around more than steel bikes? When did the governing body of the UCI become so irresponsible and backwards thinking to think that they apparently know more about carbon fiber bike production than the engineers, designers and manufacturers who have built their lives, careers and educations around it? It is sounding more and more that Pat McQuaid and his cohorts flip through the pages of their own outdated rulebook and enforce it just to have their two-cents heard.
mark adam abramowicz Jul 6th 2011 at 2:34PM
0 0